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Saturday, August 16, 2014

Split Screen Inner Sill Replacement

 Cut away, spray with jenolite.
 Create new top hat repair.
 Combine with out rigger and cut small slots in top hat for jacking point.

 Welded repairs to chassis and joined top hat - zinc 182.
 Clean up old jacking point with jenolite and zinc 182 all areas to be hidden.
 offered up.
 A series of spot welds to the center and some extra to the edge, had to cut and hammer up certain sections of the sill to create a flush fit to the floor.

 Still some floor plate repairs to do but nice and solid again.
 The new wings are of a good quality by Wolfsberg West.
 The fit is fantastic, but the gap at the base of the wing, concerned me until I realised that's how it is!!!!
 The step /gap is visible in this image, only the chassis and the small section of black metal are original in this picture.


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